Surface Science and Engineering (B-KUL-H0S51A)
Aims
Students gain a basic understanding of the atomistic or molecular structure of surfaces and their links with wetting, adhesion, patterning and corrosion. They learn different techniques to characterize surfaces wettability, chemical composition and topography. They receive an overview over the most current surface treatment processes for protection and aesthetics, as well as of micro/nano-patterning techniques to impart surfaces with unique electrical, optical and wetting functionalities. Finally, the students recognize the different types of corrosion, understand the underlying mechanisms and can identify appropriate protective measures (appropriate design, material choice, use of coatings, adaptation of the working environment, special electrochemical protection and monitoring techniques). Eventually, they can propose a suitable surface treatment process to tailor specific functional properties.
Previous knowledge
Fundamentals of physical, chemical and materials science.
Is included in these courses of study
- Master in de ingenieurswetenschappen: materiaalkunde (programma voor industrieel ingenieurs of masters industriële wetenschappen - aanverwante richting) (Leuven) 120 ects.
- Master of Biomedical Engineering (Programme for students started before 2021-2022) (Leuven) 120 ects.
- Master in de nanowetenschappen, nanotechnologie en nano-engineering (Leuven) 120 ects.
- Master of Nanoscience, Nanotechnology and Nanoengineering (Leuven) 120 ects.
- Courses for Exchange Students Faculty of Engineering Science (Leuven)
- Master in de ingenieurswetenschappen: materiaalkunde (Leuven) 120 ects.
- Master of Materials Engineering (Leuven) 120 ects.
- EIT-KIC Dual Degree Tracks in Sustainable Materials Engineering (Leuven) (EIT-KIC Dual Degree Track in Sustainable Materials Engineering: Option Materials Development (Leuven - Milano)) 120 ects.
- EIT-KIC Dual Degree Tracks in Sustainable Materials Engineering (Leuven) (EIT-KIC Dual Degree Track in Sustainable Materials Engineering: Option Sustainable Materials (Leuven - Grenoble)) 120 ects.
- EIT-KIC Dual Degree Tracks in Sustainable Materials Engineering (Leuven) (EIT-KIC Dual Degree Track in Sustainable Materials Engineering: Option Sustainable Materials (Leuven - Leoben)) 120 ects.
- EIT-KIC Dual Degree Tracks in Sustainable Materials Engineering (Leuven) (EIT-KIC Dual Degree Track in Sustainable Materials Engineering: Option Sustainable Materials (Leuven - Trento)) 120 ects.
- Master in de bio-ingenieurswetenschappen: katalytische technologie (Leuven) (Major moleculaire technologie) 120 ects.
- Master in de bio-ingenieurswetenschappen: katalytische technologie (Leuven) (Major procestechnologie) 120 ects.
Activities
5 ects. Surface Science and Engineering: Lecture (B-KUL-H0S51a)
Content
Surface characterization
- Physical chemistry of surfaces
- Surface topography, roughness
- Surface chemistry, surface charges
- Surface tension
- Wettability, Capillarity, Work of adhesion
- Surface functionalization e.g. silanization
Surface treatments
- Surface cleaning: alkaline cleaners, pickling, electrocleaning, sandblasting…
- Hot dip galvanizing: reaction between Fe and Zn, process parameters, properties…
- Thermal spraying: chemical, electrical, kinetics, applications and post-treatments.
- Micro/nanopatterning: serial vs parallel methods, additive vs subtractive, vacuum vs printing, applications (microelectronics, transparent conductors, antireflection coating, superhydrophobicity coating…) and review of related research papers.
- Plasma physics, physical vapor deposition (evaporation, sputtering, reactive processes…) and chemical vapor deposition (thermal and plasma-activated).
- Electrolytic and electroless plating: basic electrochemistry concepts, electrodeposition, autocatalytic and ion exchange plating, practical examples…
- Paint: composition and functionalities (anticorrosive, self-cleaning, antimicrobial, etc.).
Surface protection
- Corrosion and electrochemistry: General principles of electrochemistry, applied on corrosion processes and reaction rates, E-pH diagrams.
- Corrosion types and their mechanisms: Introduction to various corrosion types and how to recognize them, illustrated by examples ‘from-the-field’, difference between (wet) electrochemical corrosion and dry corrosion.
- Prevention and mitigation: strategies to decrease corrosion rates
- Testing – Monitoring – Inspection: techniques to characterize corrosion mechanisms, accelerate degradation and monitor / inspect installations in service
Course material
Slides, notes and articles provided by the lecturers.
1 ects. Surface Science and Engineering: Exercises (B-KUL-H0S52a)
Content
Demonstrations, lab and plant visits.
Course material
Handouts.
Format: more information
Demonstrations and plant visits.
Evaluation
Evaluation: Surface Science and Engineering (B-KUL-H2S51a)
Explanation
The equations of the course will be available in a formularium at the examination.